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The flow chart process of palm oil processing machine
FFB(Palm fruit bunches)--Sterilizing--Thershing--Digesting--Pressing--Clarifying--Drying--Filtering--Crude palm oil
Production Process
1. Receipt of fruit : Automatic metering and unloading of materials, increase the production efficiency. The fruit cage pushes and pulls along the fixed track and operates mechanized, saving time and effort.
2.Sterilization : Sterilization can be divided into two types, one is a horizontal sterilizer sterilizing tank and the other is a vertical sterilizer sterilizing tank. In comparison, because the horizontal sterilization takes up a large area and the steam consumption is large, it is a relatively traditional sterilization method. The vertical sterilization is based on the improvement of horizontal sterilization. It consumes less, saves resources, and is used more and more widely.
3. Fruit removal: The purpose of threshing is to separate the oil palm fruit from the fruit string by strong rotational vibration. The fruit removal equipment is a drum type fruit remover. The separated oil palm fruit is discharged into the press section. The empty fruit string is discharged from the other end of the drum to the yard or transported to or from the factory area for recycling of palm orchard cover, or on-site incineration as a fertilizer applied to the farmland. The adjustment mechanism of the fruit remover can adjust the delivery speed of the ear.
4. Crushing: The palm fruit masher is suitable for the smashing of cooked palm granules, so that the heating and humidifying mashing effect before the squeezing is better, the squeezing oil yield is effectively increased, and the squeezing process is reduced in the subsequent squeezing section. Walking oil.
5. Squeeze: With advanced continuous double spiral brown fruit oil press, hydraulic automatic control system that can adjust the pressing pressure, high oil extraction efficiency, low residue of cake residue and low breakage rate of palm kernel.
Double Screw Palm Oil Extraction Machine:
Model | Input Capacity (T FFB/h) | Power of motor spindle(kw) |
YZYZ-1.0 | 1T/H | 5.5kw |
YZYZ-2.0 | 2T/H | 7.5kw |
YZYZ-3.0 | 3T/H | 11kw |
YZYZ-5.0 | 5T/H | 15kw |
6. Clarification: Separation of major impurities (such as silt, fiber, etc.) in the oil by means of natural sedimentation
7. Vacuum dehydration equipment: As the fresh palm fruit contains moisture, and it also enters a lot of moisture during the cooking and fermenting stage, so when the palm oil squeezed out , it contains a lot of water. If it is not dehydrated promptly, the palm oil will quickly deteriorate and spoil. and the palm oil dehydration equipment uses vacuum heating to quickly dehydrate palm oil.
8. Fine filtration: The use of bag-type fine filter can accurately ensure the filtration accuracy, and can quickly and easily replace the filter bag, and the filter almost has no material consumption, which reduces the operating cost and suitable for fine filtration of palm oil.
Wet Type Complete of palm fruit oil expeller
Palm fruit reception station of palm oil processing machine
Palm fruit reception station is used for loading the Fresh fruit bunch (FFB) to the palm fruit cage. Adopt hydraulic control system. as our experience, some palm oil mill plant use concrete structure, but it's not good for cleaning. Now we adopt steel material, fence structure. Some impurity will drop down to a conveyor, impurity will conveyed to outside. Easy for cleaning.
Palm fruit sterilizing station of palm oil processing machine
FFB transported by scraper conveyer fall into sterilizing tank, make FFB soft,get more oil yield. sterilizing time 90~120mins, temperature 130~145ºC.Sterilizer can be design as owner's requirement.horizontal sterilizer or vertical sterilizer for our customer.
Palm fruit threshing station of palm oil processing machine
Palm fruit thresher in palm oil mill equipment machinery is used for separate empty fruit bunch and palm fruit.According the palm oil mill capacity we can design the thresher capacity, usually we have a spare one, in case one of them not work. Empty fruit bunch from palm fruit thresher will be conveyed to outside, can be used as stertilizer in palm fruit plantation. Sterilized palm fruit will be convey to next station.
Palm fruit digesting & pressing station of palm oil processing machine
Pressing station in palm oil mill equipment machinery is include digestor and oil presser.
Sterilized palm fruit from thresher conveyed to digestor.There are blades in digestor, blades will be rolling by motor which is on the top of digestor. Palm fruit peel can be crushed by blades, besides we will fill the steam in digestor for heating. Palm fruit pulp cell can be destroyed under the high temperature condition, after that we can get higher oil yield.
Clarification station of palm oil processing machine
Machine-pressed crude oil first diluted with water washing, through settlement and filtration, the fiber material removed from the oil, and then carry out continuous settlement, the whole
divided into two parts: oil and sediment.
Henan Double Elephants Machinery I/E CO.,LTD
A professional collection of research ,design, production and sales of Oil making machine,animal food machine ,extruder machine for pet and snacks,and many other kind of food machine.
Our company has a big manufacturing factory with 40 years rich experiences based on one original machinery started by our government machinery department, we adopts advanced production technology, sophisticated equipment and have won abundant strength after many years of development accumulation.
Our puffed machinery has won the 1999 best national evaluation,and passed the ISO 9001 International Quality Authentication in 2000.More proudly, we have achieved the CE certificate to convenient more European customers.