Production description
Craft flow for oil refining workshop
Crude oil → degumming and deacidification→ decolorization →deodorization→ refined oil.
Main Process:
1. Degumming and deacidification: The gumming is moved by phosphoric acid and hot water.There are two ways to move the acid in the oil. One is chemical way, the other one is physical way. The chemical way is using NaOH to react with acid. This way is suitable for the capacity of 5-30T per day. The physical way is using steam and centrifugal to move the acid. This way is used for capacity from 30-2000T per day.
2. Decolorization: This step is used to adjust the color of the oil. You can control the color of the oil according to the requirement of your market.
3. Deodorization: The function of this step is to move the special smell in the oil. This is an important standard for refined edible oil.
Refining
Refining is an essential process for a complete oil pressing line because there are still some impurities such as phospholipids, FFA, pigment, odor,etc. in the crude oil. As a prominent oil press machines manufacturer who is devoted to processing pure edible oil for worldwide customers, we can provide professional technical support and manufacture first rate machines for your oil refining.
Oil Refining Equipment
1. Decoloring tank: bleach pigments from oil.
2. Deodorizing tank: remove the un-favored smell from decolorized oil.
3. Oil furnace: provide enough heat for the refining sections which need high temperature of 280°C.
4. Vacuum pump: provide high pressure for bleaching, deodorization which can reach 755mmHg or more.
5. Air compressor: dry the bleached clay after bleaching.
6. Filter press: filter the clay into the bleached oil.
7. Steam generator: generate steam distillation.
Edible Oil Refinery Process - Degumming
Hydration Degumming: Hydration degumming mean adding into some hot water and controlling the corresponding conditions to make the hydrosol agglomerated, deposited and then separate them. The separated gum(after being dried) can be made into lecithin or added into cakes or meals in the extraction workshop. Hydration degumming process can improve oil edibility, storage and do good to downstream neutralization section. Special Degumming: The technology is specially developed to meet the demands of physical refining for edible / vegetable oil refining. Add small quantity to acid or dilute base to the vegetable oil, strictly control the corresponding conditions to separate out the hydrated gum and unhydrated gum. Gum level in oil should be controlled to suitable for downstream processing.
Edible Oil Refining Process-Bleaching
High activity clay is added into oil. Mix and heat mixture of oil and clay to make the small particle of pigment absorbed on the crystal of clay. At last filter the oil. Mechanism, liable performance, well configured equipment.Bleaching Tower and Filters ensures excellent bleaching and separation effect.
Edible Oil Refining Process - Deodorizing
Combined deodorizing is the latest technology, which improves oil flexibility significantly. Detailed deodorizing process in the entire oil refining plant is: Most heat of bleached oil is recovered by Heat Exchangers. The bleached oil is heated to the process temperature by mineral oil or high pressure steam and then the oil enters into the Combined Deodorizer. The Deodorizer is a combined type: The upper is packing structure, which is used to remove odor components like FFA; the lower is a plate type used for heat bleaching and making product quality more consistent.
Oil coming from the Deodorizer is cooled and stored after series of heat exchanger. Volatile like FFA is collected and stored as by-products.
Company Information
Henan Hanson Machinery co., ltd is a domestic and foreign oil equipment engineering contractor, is a collection Research & Design, manufacturing, general contracting of an integrated entity enterprises, business covers cereal and oilseed processing machinery, chemical equipment, feed machinery, environmental machinery , pressure vessels, mechanical and electrical equipment design, manufacture, installation, commissioning, personnel training and other fields. "Hanson" Adhere to a high starting point development strategy, takes the scientific path of growth,cooperate with Henan university of technology (Zhengzhou Food Institute) to establish a long-term school-enterprise in technology to ensure that the technological content of products and continuous innovation of production technology.
Our Service
Our company always put the interests of customers and product quality to the first place, and always adhere to the"no best, only better"
1.Ensure to timely provide complete sets of equipment and accessories.
2.Ensure that one-time installation debugging acceptance.
3.To provide high quality material with preferential price.
4.Priority to provide customer our new craftworks and products.
5.Free training technological operator to ensure the trained staff can operation independently.
6.In the installation process,we will appoint a installation supervision staff on the spot.
7.we will offer an experienced project manager, organize a good installation team for the
work of field installation debugging.
8.After the equipment field assembly and installation, we will be also responsible for the
single equipment debugging, online debugging and Feeding trial operation, to ensure
that equipments can normal operate in full load conditions. We will provide all kinds of
information and records according to the requirements of the bid. The qualified completion files will be provided to customers according to their requirements within one month after acceptance.
FAQ
1.Q:Which kind of oil materials can be processed?
A: All kinds of oil seeds. For example of common oil material:soybean, rice bran, corn germ, cottonseeds, peanut, sunflower, rapeseed, palm fruit etc.
2. Q:What's the input capacity of your machinery?
A: 5-2000 tons per day. the input capacity is according your plan or requirements to customized.
3. Q:The materials of your machinery?
A: The stainless steel and carbon steel.
4.Q:How should I do if meet some trouble while using?
A:we can supply English manual book and also take a video for showing how to resolve the problems or dispatch our worker to your factory.
5. Q:Can you install the machine in local place?
A: We will send our engineers to local place to help installing the machine and provide technical guidance.
6.Q: the production method of your oil machinery?
A:divided into cold press and hot press two kind according the temperature,have physical direct press and solvent extraction etc. our machine can be meet your oil production.if any quotation,contact me free.
7.Q:how long can we receive the goods?
A:delivery about 45 working day after your order,have different shipping time of different machinery,and we will inform you shipping time based on your seaport.
Craft flow for oil refining workshop
Crude oil → degumming and deacidification→ decolorization →deodorization→ refined oil.
Main Process:
1. Degumming and deacidification: The gumming is moved by phosphoric acid and hot water.There are two ways to move the acid in the oil. One is chemical way, the other one is physical way. The chemical way is using NaOH to react with acid. This way is suitable for the capacity of 5-30T per day. The physical way is using steam and centrifugal to move the acid. This way is used for capacity from 30-2000T per day.
2. Decolorization: This step is used to adjust the color of the oil. You can control the color of the oil according to the requirement of your market.
3. Deodorization: The function of this step is to move the special smell in the oil. This is an important standard for refined edible oil.
Refining
Refining is an essential process for a complete oil pressing line because there are still some impurities such as phospholipids, FFA, pigment, odor,etc. in the crude oil. As a prominent oil press machines manufacturer who is devoted to processing pure edible oil for worldwide customers, we can provide professional technical support and manufacture first rate machines for your oil refining.
Oil Refining Equipment
1. Decoloring tank: bleach pigments from oil.
2. Deodorizing tank: remove the un-favored smell from decolorized oil.
3. Oil furnace: provide enough heat for the refining sections which need high temperature of 280°C.
4. Vacuum pump: provide high pressure for bleaching, deodorization which can reach 755mmHg or more.
5. Air compressor: dry the bleached clay after bleaching.
6. Filter press: filter the clay into the bleached oil.
7. Steam generator: generate steam distillation.
Edible Oil Refinery Process - Degumming
Hydration Degumming: Hydration degumming mean adding into some hot water and controlling the corresponding conditions to make the hydrosol agglomerated, deposited and then separate them. The separated gum(after being dried) can be made into lecithin or added into cakes or meals in the extraction workshop. Hydration degumming process can improve oil edibility, storage and do good to downstream neutralization section. Special Degumming: The technology is specially developed to meet the demands of physical refining for edible / vegetable oil refining. Add small quantity to acid or dilute base to the vegetable oil, strictly control the corresponding conditions to separate out the hydrated gum and unhydrated gum. Gum level in oil should be controlled to suitable for downstream processing.
Edible Oil Refining Process-Bleaching
High activity clay is added into oil. Mix and heat mixture of oil and clay to make the small particle of pigment absorbed on the crystal of clay. At last filter the oil. Mechanism, liable performance, well configured equipment.Bleaching Tower and Filters ensures excellent bleaching and separation effect.
Edible Oil Refining Process - Deodorizing
Combined deodorizing is the latest technology, which improves oil flexibility significantly. Detailed deodorizing process in the entire oil refining plant is: Most heat of bleached oil is recovered by Heat Exchangers. The bleached oil is heated to the process temperature by mineral oil or high pressure steam and then the oil enters into the Combined Deodorizer. The Deodorizer is a combined type: The upper is packing structure, which is used to remove odor components like FFA; the lower is a plate type used for heat bleaching and making product quality more consistent.
Oil coming from the Deodorizer is cooled and stored after series of heat exchanger. Volatile like FFA is collected and stored as by-products.
Company Information
Henan Hanson Machinery co., ltd is a domestic and foreign oil equipment engineering contractor, is a collection Research & Design, manufacturing, general contracting of an integrated entity enterprises, business covers cereal and oilseed processing machinery, chemical equipment, feed machinery, environmental machinery , pressure vessels, mechanical and electrical equipment design, manufacture, installation, commissioning, personnel training and other fields. "Hanson" Adhere to a high starting point development strategy, takes the scientific path of growth,cooperate with Henan university of technology (Zhengzhou Food Institute) to establish a long-term school-enterprise in technology to ensure that the technological content of products and continuous innovation of production technology.
Our Service
Our company always put the interests of customers and product quality to the first place, and always adhere to the"no best, only better"
1.Ensure to timely provide complete sets of equipment and accessories.
2.Ensure that one-time installation debugging acceptance.
3.To provide high quality material with preferential price.
4.Priority to provide customer our new craftworks and products.
5.Free training technological operator to ensure the trained staff can operation independently.
6.In the installation process,we will appoint a installation supervision staff on the spot.
7.we will offer an experienced project manager, organize a good installation team for the
work of field installation debugging.
8.After the equipment field assembly and installation, we will be also responsible for the
single equipment debugging, online debugging and Feeding trial operation, to ensure
that equipments can normal operate in full load conditions. We will provide all kinds of
information and records according to the requirements of the bid. The qualified completion files will be provided to customers according to their requirements within one month after acceptance.
FAQ
1.Q:Which kind of oil materials can be processed?
A: All kinds of oil seeds. For example of common oil material:soybean, rice bran, corn germ, cottonseeds, peanut, sunflower, rapeseed, palm fruit etc.
2. Q:What's the input capacity of your machinery?
A: 5-2000 tons per day. the input capacity is according your plan or requirements to customized.
3. Q:The materials of your machinery?
A: The stainless steel and carbon steel.
4.Q:How should I do if meet some trouble while using?
A:we can supply English manual book and also take a video for showing how to resolve the problems or dispatch our worker to your factory.
5. Q:Can you install the machine in local place?
A: We will send our engineers to local place to help installing the machine and provide technical guidance.
6.Q: the production method of your oil machinery?
A:divided into cold press and hot press two kind according the temperature,have physical direct press and solvent extraction etc. our machine can be meet your oil production.if any quotation,contact me free.
7.Q:how long can we receive the goods?
A:delivery about 45 working day after your order,have different shipping time of different machinery,and we will inform you shipping time based on your seaport.